Harold Emerick's GP38 #2002
in new paint scheme

 
 
 
  I started with a Penn Central Athearn GP38-2. Using brake fluid, I stripped the shell, washed it in dish detergent and let it dry. I used the cutting wheel on my Dremel to cut off the details on the front of the engine where the plow will go. I added detail parts such as extra lighting on the cab, and a speaker for the electronic bell. Then I took it to the paint booth and sprayed the shell with Scalecoat II White. The next day I painted it Reefer Yellow. 
I used automotive grade masking tape to paint cars. I masked off the top portion of the engine to to be painted Scalecoat II  B & O Royal Blue. At this stage in the modeling, I elected to take the cab off to paint it . It also made the painting of the rest of the shell easier . When doing this engine you need to make sure you use an instrument with a fine point to get the tape into every crack and crevice of the detail on the locomotive. I used photographs from John's web site as well as photos provided by Robert Krol. After the paint dried for 1 - 2 hours, I removed the tape and let the shell cure until the following day.
I masked off the bottom of the locomotive for the Royal Blue making sure that I left the appropriate areas yellow. I also took my decals and photocopied them to make them look black and white. This made the pinstripe on the decals look black.  I took the pinstripes that would go on the nose where the yellow would arch down to a point in  the blue.  I cut out the area around the copy of the stripes in a square so I just had the lower nose stripe. Next, I taped it on top of  my masking tape. Using a hobby knife, I carefully traced the curve of the pinstripes and took off the tape. This gave me a template of tape to apply to the nose for the next paint job. After spraying the blue on the lower half, I removed the tape and left it sit until the following day.
  At this stage of the customizing, I took care of all the detail painting that need to be done to the shell as well as any of the detail parts that were going to be used. I took Scalecoat II Chinese Red and painted the nose lights and back end lights.  I used masking tape and a very small punch to use as a guide when painting the small round lights. I painted the number boards black and then glued them in place. The couple lift bars and ditch lights were painted Reefer Yellow prior to being glued to shell.  After talking to Mike Ferguson, I decided to add the anti climber to the front of the shell. I acquired an EMD STD Dash 2 Anti climber. Then I painted it Reefer Yellow then detail painted the Royal Blue. Then I used a cutting wheel on my Dremel to cut off the front details on the shell so the anti climber would fit properly. Before I did any cutting, I used a fine black marker to mark where the original railing holes were so I knew where I would have to drill the hole needed to mount the railing. After gluing the anti climber on to the shell, I drilled the small holes for the railing and touched up the anti climber with blue and yellow paint. At this point, I glued the ditch lights onto the climber and the MU stand unto the back of the locomotive. Also the coupler lift bars were glued onto the shell. The MU stand on the front was left off the model until after decaling. The five chime horn, antenna, railing , and plow were painted their appropriate colors. As a last task in this stage was drilling the holes for the horn and antenna. 
In this stage I applied the decals to the shell starting with the pin stripes. They were applied above and below the yellow painted stripe. This was a time consuming job as the decals are so small and delicate. Next the  ALASKA  decal was applied to the sides. Using pictures and landmarks on the shell to get the right placement. Then the nose circular logo was applied  to the front of the shell.  All of these decals came from a set of decals I had made for the GP40 new paint scheme. I took the cab off in this stage while I was decaling the loco. Again it made for an easier job. I applied the cab numbers (I had to piece together the numbers and the cab numbers also were from the decal set I had made). The final decals to be placed on the  engine shell  were the number boards and engine numbers.  These decals came from Randy Thompson's GP38-2 decal set.  The fuel tank needed decals that came from the Microscale Preston Truck trailer decal set. I used the red and white safety stripe piecing it together to get the right look.  After the decals dried I sprayed the shell and fuel tank with several coats of Clear Cote to seal the decals. The MU stand also was glued to the front behind the one ditch light.
The final stage of the project was to mount the railing, the five chime air horn, antenna, and the plow to the shell. The railing was prepainted Reefer Yellow, the plow was prepainted Royal Blue and the antenna and air horn were also prepainted. The air horn and antenna were glued in place (where I drilled the holes in the one of the previous stage). The railing was next. I used my hobby knife to open the holes on the shell to make it easier to push the railing in the the factory drilled holes when mounting the railing on the locomotive. Before I started to assemble the hand railing, I pried open the end of the vertical railing where it would attach to the horizontal railing.  This made it easier to to mount. I used a pair of hemostats to clamp them tightly on to the long railing and also to push the other ends into the shell holes. The front railing was different due to the anti climber. I had to first clip off the end of the railing that would have attached to the shell. The right angle part needed to be cut off.  Once that was done I amounted the railing and then super glued the parts of the railing that went down into the anti climber. However, I found it wasn't strong enough so I epoxied them in place. That anchored them quite nicely.  After the entire railing was assembled, I went around and touched them up. The final detail to be added to the locomotive was the plow. It is not the same as the GP40 plow. I using a Details West SP Plow. I had prepainted the plow B&O Royal Blue then super glued the plow into place. After it was dry, I epoxied it to make it more stable. Then another coat of Clearcotte to the entire engine to complete the project.
  The finished project!

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